PRESTASI POMPA SENTRIFUGAL TIPE OVERHUNG UNTUK  APLIKASI INDUSTRI DENGAN METODE REVERSE ENGINEERING DAN CFD

Mohamad Yamin; Rudi Irawan; Cokorda Prapti Mahandari; Rian Dwi Ariandi; Riyan Firmansyah; Muhammad Zidan Alfasha; Suharto Suharto

doi:10.33019/jm.v11i1.5623

Penulis

Mohamad Yamin Universitas Gunadarma
Rudi Irawan Universitas Gunadarma
Cokorda Prapti Mahandari Universitas Gunadarma
Rian Dwi Ariandi Universitas Gunadarma
Riyan Firmansyah Universitas Gunadarma
Muhammad Zidan Alfasha PT. Duraquipt Cemerlang
Suharto Suharto PT. Duraquipt Cemerlang

DOI:

https://doi.org/10.33019/jm.v11i1.5623

Kata Kunci:

Pompa sentrifugal, Reverse Engineering, 3D Scanning, CFD, API610

Abstrak

Indonesia menghadapi berbagai tantangan dalam pencapaian target nol emisi, krisis energi, dan kebutuhan irigasi pertanian yang mendesak. Dalam konteks ini, pompa sentrifugal memainkan peran penting dalam berbagai aplikasi industri dan sistem irigasi. Sering kali, data kurva kinerja pompa tidak tersedia, terutama untuk pompa yang sudah tua atau yang dokumentasinya hilang. Penelitian ini bertujuan untuk mengembangkan kurva kinerja baru untuk pompa sentrifugal menggunakan metode Reverse Engineering (RE) berbasis 3D scanning dan simulasi Computational Fluid Dynamics (CFD). Proses ini dimulai dengan pemodelan geometris pompa menggunakan 3D scanning untuk memperoleh data yang akurat mengenai bentuk fisik pompa. Selanjutnya, model tersebut digunakan dalam simulasi CFD dengan model turbulensi k-epsilon (k-ε) dan metode SIMPLE untuk menganalisis karakteristik aliran dan performa pompa Hasil simulasi menunjukkan bahwa perbedaan dalam efisiensi dan daya dibandingkan dengan data eksperimen yang ada berada di bawah 2%, dengan ukuran mesh 0,00005 mm memberikan hasil yang optimal dalam hal akurasi dan efisiensi komputasi. Penelitian ini menunjukkan bahwa pengembangan kurva kinerja menggunakan metode RE dan CFD dapat mengatasi masalah data yang hilang dan ini berpotensi meningkatkan efisiensi operasional sistem pompa dan mendukung upaya mitigasi dampak lingkungan dengan optimasi teknologi pompa.

Unduhan

Data unduhan tidak tersedia.

Referensi

[1] K. Handayani and P. Anugrah, “Assessing the implications of net-zero emissions pathways: An analysis of the Indonesian power sector,” in 2021 International Conference on Technology and Policy in Energy and Electric Power (ICT-PEP), Sep. 2021, pp. 270–275. doi: 10.1109/ICT-PEP53949.2021.9600954.
[2] D. Bordeasu, F. Dragan, I. Filip, I. Szeidert, and G. O. Tirian, “Estimation of Centrifugal Pump Efficiency at Variable Frequency for Irrigation Systems,” Sustainability, vol. 16, no. 10, Art. no. 10, Jan. 2024, doi: 10.3390/su16104134.
[3] Z. Lai, Q. Li, A. Zhao, W. Zhou, H. Xu, and D. Wu, “Improving Reliability of Pumps in Parallel Pump Systems Using Particle Swam Optimization Approach,” IEEE Access, vol. 8, pp. 58427–58434, 2020, doi: 10.1109/ACCESS.2020.2980396.
[4] A. S. V.K., U. S., P. S., and N. Hanigovszki, “An Energy Efficient Control Algorithm for Parallel Pumping Industrial Motor Drives System,” in 2018 IEEE International Conference on Power Electronics, Drives and Energy Systems (PEDES), Dec. 2018, pp. 1–6. doi: 10.1109/PEDES.2018.8707618.
[5] Z. Wang, J. Li, D. Hou, Y. Qiao, and M. Wu, “Research and application of wide and efficient hydraulic design in centrifugal pump,” J. Phys.: Conf. Ser., vol. 2707, no. 1, p. 012042, Feb. 2024, doi: 10.1088/1742-6596/2707/1/012042.
[6] 朱荣生, 陈一鸣, 安策, and 王秀礼, “Centrifugal pump performance curve fitting correction method,” CN110242589B, Jul. 31, 2020 [Online]. Available: https://patents.google.com/patent/CN110242589B/en
[7] G. A. Maria Castorino, L. Manservigi, S. Barbarelli, E. Losi, and M. Venturini, “Development and validation of a comprehensive methodology for predicting PAT performance curves,” Energy, vol. 274, p. 127366, Jul. 2023, doi: 10.1016/j.energy.2023.127366.
[8] J. Souček, E. Bílková, and P. Nowak, “Reverse engineering of pump as turbine for CFD analysis,” Acta Polytechnica, vol. 64, no. 1, Art. no. 1, Mar. 2024, doi: 10.14311/AP.2024.64.0052.
[9] M. Fathi, H. Alemi, M. Raisee, and A. Nourbakhsh, “Numerical investigation of axial force of a centrifugal pump in the reverse mode,” J. Phys.: Conf. Ser., vol. 2707, no. 1, p. 012047, Feb. 2024, doi: 10.1088/1742-6596/2707/1/012047.
[10] W. Li, “Effects of interface model on performance of a vortex pump in CFD simulations,” International Journal of Fluid Engineering, vol. 1, no. 1, Mar. 2024, doi: 10.1063/5.0196213.
[11] Zhengsu C., Yaguang H., Ping X., Qifeng J., Xipeng L. U. O., and Kun S., “Influence of Particle Properties on the Performance and Wear of Centrifugal Pumps Based on CFD-DPM,” xhdxxbzrkxb, vol. 43, no. 1, pp. 87–96, 102, Jan. 2024, doi: 10.12198/j.issn.1673-159X.4892.
[12] E. Pagayona and J. Honra, “Multi-Criteria Response Surface Optimization of Centrifugal Pump Performance Using CFD for Wastewater Application,” Modelling, vol. 5, no. 3, Art. no. 3, Sep. 2024, doi: 10.3390/modelling5030036.
[13] J. Dong and W. Li, “Numerical Simulation of Centrifugal Pump Cavitation Based on ANSYS,” J. Phys.: Conf. Ser., vol. 2450, no. 1, p. 012031, Mar. 2023, doi: 10.1088/1742-6596/2450/1/012031.
[14] X. Sun et al., “Experimental Analysis of Radial Centrifugal Pump Shutdown,” FDMP, vol. 20, no. 4, pp. 725–737, 2024, doi: 10.32604/fdmp.2023.045541.
[15] R. X. Perez, “Evaluating Centrifugal Pumps in Petrochemical Applications,” in Maintenance, Reliability and Troubleshooting in Rotating Machinery, John Wiley & Sons, Ltd, 2022, pp. 87–140. doi: 10.1002/9781119631668.ch6.
[16] L. Achour, M. Specklin, M. Asuaje, S. Kouidri, and I. Belaidi, “Energy loss analysis of volute centrifugal pump handling non-Newtonian emulsions through entropy production theory,” Mechanics & Industry, vol. 25, p. 13, 2024, doi: 10.1051/meca/2024009.
[17] P. Raut, R. Rathod, R. Tidke, N. Rathod, S. Rokade, and Prof. N. Kulkarni, “Design and CFD Analysis of Centrifugal Pump,” IJRASET, vol. 10, no. 12, pp. 638–646, Dec. 2022, doi: 10.22214/ijraset.2022.47958.
[18] Durvesh, R. K. Singh, and M. K, “Performance Enhancement and Numerical Simulation of Inter-Stage of Multistage Centrifugal Pump by varying number of blades Using CFD,” May 29, 2023. doi: 10.21203/rs.3.rs-2984996/v1.
[19] J. Lu, Y. Zhou, Y. Ge, J. Liu, and C. Zhang, “Research into Prediction Method for Pressure Pulsations in a Centrifugal Pump Based on Variational Mode Decomposition–Particle Swarm Optimization and Hybrid Deep Learning Models,” Sensors, vol. 24, no. 13, Art. no. 13, Jan. 2024, doi: 10.3390/s24134196.
[20] V. V. Ghatbandhe, P. P. Mahajan, R. H. Gavhane, and A. Sharma, “Numerical Estimation and Validation of Pressure Pulsation in Centrifugal Pump Discharge Pipes,” in Fluid Mechanics and Fluid Power, Volume 3, K. M. Singh, S. Dutta, S. Subudhi, and N. K. Singh, Eds., Singapore: Springer Nature, 2024, pp. 519–531. doi: 10.1007/978-981-99-6343-0_40.
[21] X. Liu, J. Fu, J. Yang, D. Yin, Z. Zhou, and H. Li, “Numerical simulation research on multiphase flow of aviation centrifugal pump based on OpenFOAM,” Chinese Journal of Aeronautics, vol. 37, no. 4, pp. 256–275, Apr. 2024, doi: 10.1016/j.cja.2023.11.016.
[22] A. F. S. A. Hassan, S. Saleh, and A. Hashish, “Simulation Based Design Tool for Radial Impellers of Centrifugal Pumps,” Mar. 26, 2024. doi: 10.21203/rs.3.rs-3948294/v1.
[23] Prof. Nitin Deshmukh and Mr. Mohammed Ishak Shaikh, “Design, Analysis and Optimization of Centrifugal Pump Impeller using CFD,” IJARSCT, pp. 466–480, Aug. 2024, doi: 10.48175/IJARSCT-19358.
[24] A. A. Alubokin, B. Gao, Z. Ning, L. Yan, J. Jiang, and E. K. Quaye, “Numerical simulation of complex flow structures and pressure fluctuation at rotating stall conditions within a centrifugal pump,” Energy Science & Engineering, vol. 10, no. 7, pp. 2146–2169, 2022, doi: 10.1002/ese3.1123.
[25] H. Wang, B. Long, C. Wang, C. Han, and L. Li, “Effects of the Impeller Blade with a Slot Structure on the Centrifugal Pump Performance,” Energies, vol. 13, no. 7, Art. no. 7, Jan. 2020, doi: 10.3390/en13071628.
[26] L. Dong, Y. Zhang, Z. Ge, Cui. Dai, and J. Guo, “Study and Verification of Large-Scale Parallel Mesh Generation Algorithm for Centrifugal Pump,” Mathematical Problems in Engineering, vol. 2020, no. 1, p. 1956852, 2020, doi: 10.1155/2020/1956852.
[27] J. Cardenas-Gutierrez, G. Valencia, and J. Forero, “Parametric Analysis CFD of the Hydraulic Performance of a Centrifugal Pump with Applications to the Dredging Industry,” Journal of Engineering Science and Technology Review, vol. 13, pp. 8–14, Jan. 2020, doi: 10.25103/jestr.133.02.