Perancangan dan analisis loader input mesin tempering pada line produksi hot coil spring PT. XYZ

Authors

  • Aditya Nugraha Politeknik ATMI Surakarta
  • Agustinus Wisnu Setiawan Politeknik ATMI Surakarta
  • Yudha Samudra Politeknik ATMI Surakarta

DOI:

https://doi.org/10.33019/2k3t0w96

Keywords:

Hot coil spring, Loader, VDI 2222 method

Abstract

Loader is a production support tool that functions to move workpieces from one place to another. The loader at the input of the tempering machine has a working principle by moving objects in the form of hot coil springs from the chain conveyor to the conveyor on the tempering machine as a workpiece input process. The main problem that occurs with the loader is the limited transport capacity of 6 workpieces in one cycle and there is vibration due to the loader construction that swings when moving material. A new loader design at the input of the tempering machine is needed to increase the workpiece transport capacity by at least 50% according to industry requests and minimize vibrations due to swinging movements. The design process for the input loader of the tempering machine uses the VDI 2222 method. The results of the study are in the form of a new loader design that has total dimensions of 6000 × 1810 × 3845 mm. The results of the calculations and construction analysis show that the loader can increase the workpiece carrying capacity by up to 66%, namely 10 pcs coil springs, and the cycle time decreases by 29%, from 11 s to 7.79 s.

Downloads

Download data is not yet available.

References

[1] Ilyas, M. F. H. (2024). Rancang Bangun Multiple Drilling Menggunakan Robot Lengan Dan Perencanaan Handling Station Stacking magazine Pada Proses Drilling Di PT. Yamaha Elektronik Manufacturing Indonesia (YEMI) (Doctoral dissertation, Universitas Islam Indonesia).Wardenier, J. 2001. Hollow Sections in Structural Applications. Netherlands: Comité International pour le Développement et l`Etude de la Construction Tubulaire.

[2] Li, T. J., Wang, M. Z., Zhang, Y. M., & Zhao, C. Y. (2020). Real-time thermo-mechanical dynamics model of a ball screw system based on a dynamic thermal network. The International Journal of Advanced Manufacturing Technology, 108(1), 613-624.

[3] Müller, J. H. (2021). Entwicklung, Aufbau & Erprobung eines Sekundärreflektors zur experimentellen Verwendung im Hochleistungsstrahler SYNLIGHT (Doctoral dissertation, Hochschule Kaiserslautern).

[4] Park, H., Han, J. W., Na, W., & Yu, J. (2023). Characterizing the biaxial compressive deformation behavior of epoxy polymer through cruciform experiment and finite element analysis. Composite Structures, 305, 116488.

[5] Salimi, A. A. (2023). Simulasi Finite Element Analysis (Fea) Dan Fabrikasi Implan Untuk Perbandingan Kinerja Implan Kovensional Dan Custom Cruciate Retaining (Cr) Untuk Penderita Osteoarthritis Berdasarkan Rekonstruksi Data Mri/Ct Scan Tulang Lutut.

[6] Sarmidi, S., Faisal, M., Mases, Y., Nurbaiti, N., & Nuryanneti, I. (2025). Optimalisi Kinerja dan Keselamatan Kerja Melalui Implementasi Prosedur Pemeriksaan dan Pengecekan Harian (P2H) Unit Wheel Loader WA-200-5 di Pabrik Briket Tanjung Enim PT. Bukit Asam Tbk. Jurnal Ilmiah Teknik dan Sains, 3(2), 260-268.

[7] Suryaman, Y., Nuridah, S., & Sagitarius, E. (2023). Analisis Pengaruh Leverage dan Rasio Aktivitas terhadap Profitabilitas Perusahaan Manufaktur Sub Sektor Otomotif dan Komponen yang Terdaftar di Bursa Efek Indonesia Tahun 2017-2022. INNOVATIVE: Journal Of Social Science Research, 3(4), 7835-7844.

[8] Wang, D., Zhang, S., Wang, L., & Liu, Y. (2021). Developing a ball screw drive system of high-speed machine tool considering dynamics. IEEE Transactions on Industrial Electronics, 69(5), 4966-4976.

[9] Wijaya, D. K., Hartono, B. R., Jazuli, J., & Izzhati, D. N. (2024). Optimizing product design and development of engine carbon cleaning maintenance tools using reverse engineering and VDI 2222 methods. OPSI, 17(1), 185-203.

[10] Wijaya, D. K., Hartono, B. R., Jazuli, J., & Izzhati, D. N. (2024). Optimizing product design and development of engine carbon cleaning maintenance tools using reverse engineering and VDI 2222 methods. OPSI, 17(1), 185-203.Rhakasywi, D. 2015. Rancang Bangun Elemen Mesin 3D dengan Solidworks. Handbook pe-tunjuk penggunaan software Solidworks.

Published

2026-04-30

How to Cite

Perancangan dan analisis loader input mesin tempering pada line produksi hot coil spring PT. XYZ. (2026). Machine : Jurnal Teknik Mesin, 12(1), 238-247. https://doi.org/10.33019/2k3t0w96

Share

Similar Articles

21-30 of 85

You may also start an advanced similarity search for this article.